Abstract
Sugar cane production requires a number of operations to be carried out in the field through number of implements and machines. Therefore, time consuming and required large amount of energy. A combined field cultivator was designed in Kenana agricultural implements factory (KAIF) to carry out at one time multi operations (cultivation, furrow-reforming and Fertilizer placement). This is to increase field productivity, reduce farm power and lower operation time and cost. The combined implement was evaluated in Kenana cultivation fields and compared with three individual implements, rigid tine cultivator, furrow-reformer and fertilizer applicator. The measured parameters were drawbar pull, power requirements, field capacity, fuel consumption and total time in the field. The results showed highly significant differences at 1% level between the different implements for the field capacity, fuel consumption and significant differences at 5% for the drawbar pull. A power requirement in (kW) for the combined cultivator was 77% of those individual implements. Total time per feddan to accomplish the required operations by the combined cultivator was 57% of that required by the individual implements. Fuel consumption was reduced to 57% when combined implement was used compared to that consumed by individual implements. It was concluded that the combined cultivator was effective in increasing field productivity and reducing power and cost of operation.
Author Contributions
Copyright© 2021
Hassan Dahab Mohamed, et al.
License
This work is licensed under a Creative Commons Attribution 4.0 International License.
This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.
Competing interests The authors have declared that no competing interests exist.
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Introduction
Farm machinery management deals with the optimization of the equipment used for agricultural production. It is concerned with efficient selection, operation, maintenance, and replacement of machinery. Farm machinery selection is a fundamental in achieving the concept of sustainable agriculture, which becomes a global issue in agricultural sector development Sugar industry in Sudan, started in the sixties and reached its present size in the eighties. Sugar industry has a significant contribution to the national income and the economy of the country. Sugar cane in Sudan is now grown in the central clay plains and the expansion in this region depends in the suitable soil, availability of irrigation water and machinery. The production of sugar cane involves many operations from planting to harvesting. It is produced either by planting stalks of cane or by ratoon. The concept of combined implement was found to be of great importance to carry out more than one operation at the same time and to conserve energy and time and to save labour cost. Some pioneer studies were carried out to combine tillage implements with planting machines as a minimum tillage combined systems Carried out an experiment to study the performance of a primary and secondary tillage implements combined into one machine and was evaluated in the field and compared with the individual implements, chisel and ridger for unit draft, power, slippage, fuel consumption and time. The main objective of the present study was to develop and evaluate a combined machine formed from three implements, rigid tine cultivator, furrow reformer and fertilizer applicator to increase field productively, reduce farm power and lower operational costs and time. Therefore, the specific objectives are: To evaluate the field performance of the combined machine compared to the individual implements. The parameters investigated and measured were field capacity and efficiency, fuel consumption and power requirement.
Materials And Methods
The experiment was carried out at Kenana cane fields (heavy clay soil). The soil is 15% sand, 22% silt, 63% clay (Kenana research department). Kenana Latitude is 13°8'16"N and Long 33°0'31"E. An experimental plot consalmaisting of four treatments and three replicates was laid out in randomized complete block design (RCBD). The treatments consisted of four implements Two Massey Ferguson tractors (MF440) were used for the experimental measurements. The specifications of the tractors are given in The implements used in this study were rigid tine cultivator, furrow reformer, fertilizer applicator and the combined field cultivator which developed as a two row cultivator. The specifications of these implements are shown in The cultivator consists of six rigid tynes, equipped with replaceable chisel points, staggered on a rugged tool bar in twos, for each furrow there were three tynes, two in the front row, and third in the second row, at the center of the two front tynes. The front tynes were to loosen the sides of the furrows and to provide grooves for placement of fertilizers. The center tynes were to loosen the middle of the furrows to provide more loose soil for coverage of fertilizers and reshaping of the ridges and furrows. The fertilizer applicator consists of fertilizer hoper, metering devices, and delivery tubes. There were two main hopers one for each row. Capacities of the compartment were 300kg of fertilizer. The metering devices were tractor-PTO driven mechanism specially designed for the machine. Fertilizer displacement (flow) was controllable through the setting of the drive linkages. Delivery tubes attached to the outlets of the metering devices and clamped to the backs of the front times. The furrowing unit was a set of two moldboards, in addition to ridge and furrow reformation, furrowers were to cover fertilizer. The combined field cultivator was developed as a two row cultivator, tractor mounted machine. It was designed to comprise functional components of a chisel cultivator, furrower and a fertilizer applicator. (The specifications of this machine is shown in
Model
Perkins
No. of cylinders
7
HP
82(61.6KW)
Rev/m
2200
Injection
Direct
Capacity
1.4 lit
Aspiration
Natural
Steering
Hydrostatic
Max. engine torque
288NM
Weight
2665kg
Length
3.98m
Width
2.06m
Type
Tractor mounted
Tractor mounted
Tractor mounted
Lifting
By Tractor hydraulic
By Tractor hydraulic
By Tractor hydraulic
Height
1550 mm
365mm
800mm
Length
1110mm
980mm
1200
Width
2480mm
1000mm
1800mm
Components
Mild steel frame, hoppers(4), transmission system.
Two wings v shape frame, cutting edges
Eight shanks, two raw u shape frame.
Type
Mounted two raw
Lifting
By tractor hydraulic
Overall height
1460mm
Length
1665mm
Width
2480mm
Hoper capacity
400kg of Fertilizer
Components
Fertilizer applicator Rigid tine Ridger